Hysteresis cable reel is a reel device that transmits power supply or control signal between two relative moving bodies for large mobile lifting equipment. It is widely used in port portal cranes. Container crane. Ship loader, tower crane and other heavy machinery and equipment under similar working conditions. Hysteresis cable reel is the ideal winding equipment in the current cable winding device. Compared with the commonly used heavy hammer type and torque motor type cable reels, it has full functions, convenient installation, approximate constant tension, can adjust the output torque according to the actual working conditions, and has good self braking function. It does not need to install a brake. The cable reel operates reliably, and can be blocked for a long time without damage.
Organization composition:
The cable reel is mainly composed of standard AC motor, hysteresis coupler, reducer, slip ring box, cable reel and cam limit switch.
Working principle:
The motor always rotates in the same direction at the rated speed regardless of whether the coil is being drawn or laid.The torque output by the motor is transferred from the hysteresis coupling to the gear reducer. Drive disc and driven disc are not hard connected. A certain air gap is set between the two discs. By adjusting the air gap, the magnitude of transfer torque of magnetic hysteresis coupling can be changed. When the coil is taken up, the drive disc and the driven disc of the magnetic hysteresis coupling rotate in the same direction as the drive disc, and the motor does positive work. When the coil is released, slip difference (slip difference up to 100%) between the drive disc and the driven disc of the magnetic hysteresis coupling produces cable tension and the motor does negative work.Therefore, the moment transmitted by the hysteresis coupling is flexible and variable.
Advantage:
1. It is a detachable reel body with adjustable slot width, which can match with cables of the same specications but dierent dimensions;
2. The guide wheel of the guide device designed to match with at cable and round cable completely, minimizes the tension acting on the cable and prolongs its service life;
3. PLC cable drum slip ring box is equipped with constant temperature and humidity device, it can work continuously all-day under severe cold, high humidity, high-density dust, long distance and high-load conditions and eliminate the phenomenon of slip ring box explosion;
4. It is equipped with a manual operation box and a motor manual release lever, which is easy for manual coiling and uncoiling cable under special circumstances such as power failure;
5. If the output torque of the cable drum needs to be adjusted, the magnetic gap of the coupler can be easily adjusted without disassembling the motor or the coupler, this operation is simple and the maintain is convenient;
6. It has simple structure, very less malfunction and low maintenance frequency features.
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